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Minimum Edge Distance for Bolts: AS 4100 & AISC Charts

September 19, 2020

Last updated July 28, 2026

Edge distance is the distance from the centre of a bolt hole to the edge of the steel. Put a hole too close to an edge and the bolt does not fail — the steel does, tearing out through the edge in front of it. That is why every steel code carries a minimum, and why the number is measured from the hole centre rather than from the edge of the hole.

This page carries both charts: the metric one Australian detailers work to, and the imperial one used in the United States. They are not the same numbers and they are not derived the same way, so the second half of this page is about which is which.

Two steel plates compared, one with a bolt hole too close to the edge showing the block of steel shearing out on two planes, and one with the bolt at the code minimum
End tearout. The bolt bears against the hole and pushes the block of steel in front of it toward the edge; if that block is short, the two shear planes fail before the bolt does.
Diagram of minimum bolt edge distance measured from the hole centre to the plate edge

Metric chart — AS 4100 (M12 to M36)

All distances in millimetres, from centreline of bolt to edge of steel.

BOLT
DIA
SHEARED OR
HAND FLAME
CUT
MACHINE CUT
SAWN OR
PLANED
ROLLED EDGE
OF ROLLED
SECTION
NORMAL
PITCH
M12 25 20 15 45
M16 30 25 20 60
M20 35 30 25 70
M24 45 40 30 90
M30 55 45 40 100
M36 65 55 45 100

Where the metric numbers come from

That chart has sat on this site for years without naming its source, which is worth fixing, because the source explains the three columns.

AS 4100 sets the minimum edge distance as a multiple of the bolt diameter, and the multiple depends on how the edge was made. A rough edge needs more steel behind the bolt than a clean one:

  • 1.75 × bolt diameter — a sheared or hand flame cut edge.
  • 1.50 × bolt diameter — a rolled plate edge, machine flame cut, sawn or planed.
  • 1.25 × bolt diameter — the rolled edge of a rolled section.

Those three conditions are the three columns, in that order, and the column headings in the chart are the code’s own wording. Work the multipliers out for M20 and you get 35, 30 and 25 — the chart’s M20 row exactly.

Steel plate with three M20 bolt holes set back 35, 30 and 25 millimetres, showing the AS 4100 minimum edge distance multipliers of 1.75, 1.50 and 1.25 times bolt diameter
The three edge conditions at M20, drawn to scale. A rougher cut needs more steel behind the bolt.

The other rows are the same calculation rounded up to the next 5 mm. M24 sheared is 1.75 × 24 = 42, tabulated as 45. M30 on a rolled edge is 1.25 × 30 = 37.5, tabulated as 40. Every one of the eighteen figures in those three columns is the code minimum rounded up to a number a detailer can actually dimension, which is why the chart is safe to work from and why it never quite matches a calculator.

Note that the multiplier is on the bolt diameter, not the hole diameter. An M20 in a 22 mm hole still uses 20 as the multiplicand.

The pitch column is not a code minimum

The last column is headed NORMAL PITCH, and normal is the right word for it. AS 4100’s minimum pitch — centre to centre between bolts — is 2.5 times the bolt diameter, which for M20 is 50 mm. The chart says 70.

That gap is deliberate and it is not an error. Code minimum pitch is what the steel can carry; normal pitch is what a person can actually build, with room for a socket to fit over the nut and for the bolt to be tensioned without fouling the one next to it. Detail to the normal pitch and you will rarely hear from the shop. Detail to 2.5d and you may.

Imperial chart — AISC (1/2 in. to 1-1/4 in.)

The American equivalent is Table J3.4 of ANSI/AISC 360, the Specification for Structural Steel Buildings. It is tabulated rather than given as a multiplier, and it applies to standard holes.

BOLT DIA
(in.)
MINIMUM EDGE
DISTANCE (in.)
CONVERTED
(mm)
1/2 3/4 19
5/8 7/8 22
3/4 1 25
7/8 1-1/8 29
1 1-1/4 32
1-1/8 1-1/2 38
1-1/4 1-5/8 41
Over 1-1/4 1-1/4 × d 1.25 × d

The millimetre column is a straight conversion of the inch column, provided so you can sanity-check an American drawing against a metric one. It is not AISC’s metric table. AISC publishes a separate metric companion, Table J3.4M, with its own rounded values for M16 to M36 — those are not conversions of the inch figures and you should not derive one series from the other.

As always with a chart on a website: confirm against the edition your project is designed to before you detail from it. The Specification is revised on a cycle, and a project designed to one edition is not automatically compliant with the next.

Why older American charts show two columns

If you have an edge distance chart pinned above your desk, or you find one on a forum, there is a good chance it has two columns of numbers rather than one — a larger set for sheared edges and a smaller set for rolled or thermally cut edges. That is not a mistake. It is the pre-2010 table.

AISC dropped the distinction in the 2010 Specification. The reasoning was that the bearing and tearout checks elsewhere in the code do not care how the edge was cut, and those checks had come to govern — so carrying a separate sheared-edge column in the edge distance table no longer bought anything. One column remains, and it is the smaller of the two former columns.

The practical consequences are worth spelling out, because they cut both ways:

  • A chart printed before 2010 is not wrong, it is conservative. Detailing to it will not fail a check.
  • But if you are reviewing someone else’s connection against an old chart, you will flag edge distances that the current code accepts.
  • And a US drawing you are checking may legitimately show an edge distance smaller than an Australian eye expects, because AS 4100 still distinguishes the edge condition and AISC no longer does.

This is the single most common source of confusion when the same detailer works on drawings from both markets, which is why it gets a heading rather than a footnote.

Spacing, and the maximum

Edge distance is only half the geometry. Two more limits sit alongside it in AISC 360:

Bolted steel plate showing edge distance measured from the hole centre to the plate edge and pitch measured centre to centre between bolts
Edge distance and pitch on the same group. Both are taken from the hole centre, never the hole edge.
  • Minimum spacing (J3.3) — centre to centre, not less than 2⅔ times the bolt diameter. Three diameters is preferred, and is what most shops would rather see.
  • Maximum edge distance (J3.5) — the lesser of 12 times the thickness of the connected part, and 6 in. (150 mm).

The maximum surprises people. It exists so the plies stay in contact at the edge: a bolt too far from the edge leaves the plate free to lift and lets moisture in between the faying surfaces. It is a durability limit as much as a structural one, and it is the one most often missed on a wide gusset.

Which chart applies to your drawing

The code that applies is the one the project is designed to, not the one that matches your bolt units. That sounds obvious and is regularly got wrong on export work.

  • Designed to AS 4100 — the metric chart, whatever units the model is in.
  • Designed to AISC 360 — Table J3.4, including on a job detailed in millimetres.
  • Neither named on the drawings — ask before you detail. Do not infer the code from the bolt series.

And whichever chart you use, these are minimums for the connection to work as designed. They are not a licence to move a hole inward until it just passes. If the engineer has dimensioned an edge distance on the design drawings, that dimension governs and the chart is only there to tell you whether it is plausible.

More steel detailing references

  • Standard hole & slot sizes for bolts
  • Calculating structural bolt lengths
  • AWS weld symbols chart
  • Printable steel detailing chart

References

  • ANSI/AISC 360-22, Specification for Structural Steel Buildings — AISC’s own download page. Sections J3.3, J3.4 and J3.5 cover spacing, minimum edge distance and the maximum.
  • ANSI webstore — ANSI/AISC 360-22
  • Standards Australia — AS 4100:2020, Steel structures
  • Standard hole and slot sizes for bolts — the hole the edge distance is measured from
  • AWS weld symbols chart — the same two-market problem, on the welding side

Filed Under: Steel Detailing

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